5/10/2023 0 Comments Puffin cornThe corn puffs that come out of the oven will be crispy and dry. The puffs are transferred to a drying oven to get rid of excess moisture. Recommended: Do You Need To Refrigerate Corn Tortillas? | Does A Cornbread Have Corn? | Where Do Granny Smith Apples Grow?Īfter cutting the corn puffs to shape, the next stage is drying them. However, their texture is still not right. So, you can have corn puffs that are circular, cylindrical, or angular.Īt this stage, the corn puffs are of the right size and shape. This shape and size can be customized as per requirement by adjusting the shape of the exit through which the puffs appear. Once the corn puffs expand and achieve the desired texture and size, it’s simply a matter of cutting them to the correct size.Ī rotating knife or blade cuts the corn puffs to the correct size as they emerge from the die. This makes it rise and develop a puffy shape. The die is set to the right temperature, at which the moisture in the cornmeal mix quickly transforms into steam.ĭuring this process, air cells form inside the corn puff. The puff-shaped corn is passed through a die and exposed to high pressure. Puffing the cornmeal mix to make corn puffs. The extrusion machine transforms the wet paste into corn puff shapes.Ģ. Cornmeal is mixed with little water to create a thick paste that is loaded into an extrusion machine. We can break down the entire manufacturing process into the following essential steps.Ĭorn puffs begin with plain cornmeal. Extrusion is a thermodynamic process that alters the temperature, pressure, and moisture levels of the ingredients to produce this snack. We can credit the manufacturing process for the complex form and delicious texture of this snack item.Ĭorn puffs are made in an extruding machine. So, how is a simple ear of corn converted into a fluffy puff? This snack has a single main ingredient-corn. The 6-Step Manufacturing Process Of Corn PuffsĬorn puffs look like they’re complex products made using fancy ingredients.
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